These single tied expansion joints are 40″ and 42″ diameter, and were designed for a solar electric generation facility. The bellows and flow liner are 304 stainless steel. The stub ends are fabricated from carbon steel. The expansion joints were designed for a lateral movement of 1/2″, and 15 PSIG at 250°F. They were 100% dye penetrant examined and hydro-tested prior to shipping to California.
Fabric expansion joints can be shipped in a variety of conditions to allow for the most economical installation. In certain instances, it is practical to ship joints fully assembled ready to drop into place. In other cases where access is limited or joint size exceeds normal shipping constraints, the joint can be broken down into small segments and then assembled in place at the job site.
U.S. Bellows will provide the appropriate detailed storage, handling, and installation instruction based on how the expansion joint is shipped.Please use these instructions for assembled fabric expansion joints in conjunction with the approved drawing provided by U.S. Bellows.
- Confirm dimensional data per U.S. Bellows’ approved drawing.
- Confirm duct/duct flanges are in good condition.
- Confirm duct/duct flanges are lined up correctly (ensure that lateral displacement and angular movement do not exceed agreed specifications)
- Prior to installing the expansion joint frames, the opening into which the expansion joint will be installed must be inspected to verify that the opening is in accordance with design tolerances. The expansion joint is not designed to accommodate installation misalignment, unless clearly specified as a design requirement.
- Make available the following tools/equipment to simplify the installation:- Suitable/safe scaffolding
- Lifting equipment (fork lift, crane, hoist)
- Come along
- Pry Bar
1. Compare the maximum continuous operating temperature of the application against the fabric temperature rating.
2. If the application has high fly ash or dust loading, select a material with high tensile strength.
3. If the application is near a fan or where flow turbulence is expected, select a material with high flutter resistance.
4. Elastomers vary in their chemical resistance. The selected Elastomer should be checked to insure that it is compatible with the particular media it will encounter.
|Material Name||Elastomer||Temp. (F)||Service||Tensile Strength||Flutter Resistance|
* Not suitable for sustained service where oils, hydrocarbons or concentrated minerals acids are present.
U.S. Bellows: Expansion Joints In-depth Webinar
This Webinar is over, but you can view the recording at: http://info.usbellows.com/instantly-access-webinar-archives/
* Live Webinars are approved for 1 PDH credit for TX P.E.’s
Get to know U.S. Bellows from introducing our team and manufacturing capabilities to exploring design details in technical drawings for large-scale projects. View case studies that lead to the creation of new standards and designs. Learn about cost saving measures for expansion joint failures and how to prevent future problems.
U.S. Bellows, Inc., a division of PT&P, has more than 50 years of experience designing and manufacturing expansion joints, along with replacement and repair services.
This pressure balanced elbow expansion joint is 60″ diameter and 240″ overall length and was custom designed for a power generation plant in South Carolina. It was fabricated from carbon steel with 304 stainless steel bellows. The expansion joint was designed for an axial compression of 1″, lateral of 1″, and 100 PSIG at 100°F.