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[
EJ GUIDE ]
Pressure Balancing Examples
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The pressure thrust produced by low pressures can be tremendous in
large diameter systems, just as it can be at normal pressure
ratings in small pipes. To avoid expensive anchors, to keep
long pipe runs in tension, to prevent buckling, or reduce
reaction forces on equipment, the pressure in the pipe can be
used to generate balancing forces within the expansion joint.
These combinations of bellows and thrust restraining
structural components can accept almost any combination of
movements, as shown in the following examples. |
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Example 1
The pressure balanced elbow is ideal for absorbing the
thermal expansion of equipment, such as turbines, pumps and
compressors, which rely upon low reaction forces on their
inlet and exhaust flanges. In this example, only an
intermediate anchor is provided at the elbow, to isolate the
equipment from any forces produced in the remaining piping.
The pressure thrust force produces tension on the equipment
flange, but the only forces produced by the deflection, are
the spring resistance of the bellows within the expansion
joint. The spring rate of these units is the sum of the
spring rates of the bellows on each side of the elbow, and
care must be taken to provide a unit which produces spring
forces low enough to satisfy the equipment maximums as
stated by the equipment manufacturer. Bellows may also be
cold sprung to reduce these forces even lower.
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Example 2
In this example, which may be typical for a turbine exhaust
application, the force on the machine's flange is the spring
reaction of the bellows in lateral deflection, as described
in Example 1. Again, the flange is also subjected to an
axial force equal to the pressure thrust, as if it were
capped, but the turbine's mounts are not. The pipe guide
between the expansion joint and the equipment flange absorbs
the forces produced by the thermal expansion of the pipe,
along its axis.
When the expansion joint must be located adjacent to the
equipment flange, the elbow of the expansion joint can be
used as an intermediate anchor point as shown below.
Now, all radial growth of the machine is absorbed by the
expansion joint as axial deflection. Axial machine growth
creates lateral deflection.
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Example 3
The vertical growth of a tank or vessel is handled easily as shown. The
advantage of pressure balancing is that the vessel is not
subjected to an unbalanced side load from the pressure thrust
at the nozzle. Radial growth of the vessel is accepted by the
expansion joint as lateral deflection. With an intermediate
anchor at the pipe elbow near the ground to isolate downstream
pipe movement from the vessel, a guide is added near the
expansion joint to eliminate or limit pipe bending.
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Example 4
In the previous examples, a single bellows was shown
as the primary, or working bellows. When lateral movements
are large, or lateral spring forces must be minimized, the
primary bellows is a universal type as shown above.
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Example 5
Most often the elbows in pressure
balanced expansion joints are 90 degrees. They can be
provided with any degree angle elbow and they will function
the same way as is shown with the 45 degree pressure
balanced elbow above.
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= Featured Product =
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+ View larger images
Go to featured
product archives
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U.S. Bellows, Inc. Designed and Fabricated 50
Universal Expansion Joints for an Air Force Base in New Mexico
(Ref#91376-A1, EA) 11/14/2007
U.S. Bellows, Inc. fabricated 50 expansion joints from 304L
stainless steel. The expansion joints were 6" and 8" sizes. The 6"
expansion joints are 24" face to face and the 8" expansion joints
are 26" face to face. All of the expansion joints are fabricated
with liners that are also made with 304L stainless steel. The design
temperature was 200°F and the design pressure was 200 PSIG. The
expansion joints were dye-penetrant tested and hydro tested at 300
PSIG. U.S. Bellows, Inc. provides 100% customer satisfaction in
terms of quality and delivery.
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