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FAQ Category: Expansion Joints

Custom Universal Hinged Expansion Joint Completed in less than 12 weeks for a Refinery in Texas

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Type: Universal Hinged Expansion Joint
Size: 86″ Height, 234″ Long, & 42″ OD
Material: Inconel 625/Chrome-Moly/Carbon Steel
Design 1025°F at 45 psig, 3/4″ of Axial, & 12.5″ of lateral
Testing: 100% Radiographic Examined, Pneumatic Tested at 61 psi, Leak Tested at 51 psig, & Dye-Penetrant

U.S. Bellows custom fabricated this universal hinged expansion joint with oversized bellows, movement indicators, and test ports, in less than 12 weeks for a refinery turnaround in Texas. The unit is 86″ in height, 234″ long, and has a 42″ OD. The bellows were fabricated from Inconel 625, the piping from chrome-moly, the hinge hardware from carbon steel, and the covers from 304 stainless steel. It is designed for an operating temperature of 1025°F at 45 psig, with 3/4″ of axial compression and 12.5″ of lateral deflection. The unit was post-weld heat treatment and 100% radiographic examined the circumferential and long seams after the post-weld heat treatment, plus pneumatically tested at 61 psi, the bellows were leak tested to 15 psig between the plies, and dye-penetrant tested prior to shipment.

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Expansion Joints for Beginners

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Fabric Expansion Joint

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U.S Bellows Expansion Joints In-Depth

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U.S. Bellows 101

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Expansion Joint Webinar

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Video Category: Expansion Joints

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Single Expansion Joints for a Pipeline in Louisiana

Single Expansion Joints for a Pipeline in Louisiana

Type: Single Expansion Joint
Size: 13.5″ Diameter & 6″ OAL
Material: 304 Stainless Steel | CS
Design 300°F  at 85 psig 1″ Axil & 0.10″ Lateral
Testing: 100% Hydro-tested

U.S. Bellows, Inc. designed these single expansion joints for a pipeline in Louisiana. The expansion joints are 13.5″ in diameter and 6″ OAL. The bellows and liner are fabricated from 304L stainless steel and the flanges from carbon steel. The expansion joints were designed for a temperature of 300°F at 85 psig with 1″ of axial compression and 0.10″ of lateral deflection. All expansion joints were hydro-tested prior to shipment.

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